01
Bottom Cushion Support
A formed bottom foam cushion follows the product footprint and provides support from below.
Tiger Gen 2 Automatic Foam-in-Place Packaging Machine
Tiger Gen 2 produces custom-size and tubular foam bags on demand for fragile, heavy and irregular products. Bag making, foam dispensing, sealing and cutting are automated in one streamlined packaging workflow.
Machine demonstration
Demonstration video. Equipment configuration may vary by project.
Tiger Gen 2 Technical Specifications
Core machine specifications and supplied consumables for project evaluation.- Model
- Tiger Gen 2
- Weight
- 300 kg
- Machine size
- 1020 × 955 × 1905 mm
- Plug
- Customizable
- Voltage
- 220 V
- Included accessories
- 1 roll of foam filmFoam liquid: A/B mixing material
Documentation available on request: CE, ISO 9001, ISO 14001 and origin documents.
Project evaluationReview the machine configuration for your application.
Request a Technical ReviewFoam-in-Place Cushion Configurations Around the Product
Foam-in-place packaging can create different cushion configurations around the same product according to the protection requirement. These photographs show lower support, profile restraint, paired top-and-bottom cushioning and broader coverage around one pump assembly. Final cushion placement, bag count, fill level and carton clearance should be confirmed through representative pack testing.
02
Profile & Side Support
Expanding foam forms around irregular edges and side profiles to help limit movement inside the carton.
03
Top & Bottom Cushioning
Paired foam cushions provide support above and below the product for more balanced protection inside the carton.
04
Broader Foam Coverage
A larger foam contact area can be created when the product shape requires greater enclosure and support.
These examples use one pump assembly to demonstrate possible foam-in-place cushion configurations. Final cushion design should be matched to the product, carton and shipping requirements through representative pack testing.
Daily operation details
Film handling and cleaning access influence how a machine works at the pack station. These close-up views show two Tiger Gen 2 details designed around material loading and a controlled flushing step.
01 / Material handling
Pull-out film rack
Brings the film roll into an accessible loading position for roll changes and visual checks along the feed path.
02 / Cleaning control
PLC-controlled flushing system
Places flushing within a defined machine-control sequence, giving operators a clear routine for cleaning the dispensing path.
Pack-station planningPlan the machine around your operating workflow.
Discuss Installation RequirementsActual Tiger Gen 2 English operator interface
Explore the supervision, setup, temperature, cleaning and alarm functions available through the English touchscreen interface.
Supervision
A/B temperatures, pressure, speed and material status in one operating view.
Custom-size and tubular foam bag formats
Bag format is only the starting point. The final layout depends on where the product needs load distribution, clearance, separation or restraint inside the carton or crate.
Custom-size foam bags
Useful when a broad cushion must conform around a product or fill a larger controlled space.
Tubular foam bags
Useful for pads, edges, corners, narrow gaps and separation between adjacent surfaces.
Top and bottomDistribute load across two formed cushions.
Corner and edgeProtect concentrated impact points and clearances.
Full wrapSurround irregular profiles where broad contact is acceptable.
Localized supportImmobilize selected areas without filling the entire carton.
Cushion format selectionMatch the bag format and cushion placement to your product.
Review Your Packaging FormatA/B chemicals, bag film and machine settings
The foam cushion is created by two reacting polyurethane components inside a dedicated bag film. Consistent output depends on compatible consumables, controlled settings and a pack design tested with the actual product.
A/B polyurethane materials
The two components are metered and mixed at the pack station to create the expanding cushion.
Dedicated bag film
The film must match the bag-making, sealing and foam process. Ordinary packaging film is not a direct substitute.
Applications
Industries Using Automatic Foam Packaging Machines
Explore common automatic foam-in-place packaging applications across automotive parts, pumps and valves, furniture, aerospace parts, general industrial components, and 3PL or e-commerce fulfillment operations. Each sector presents different product geometry, surface sensitivity, weight and shipping risks, so the final cushion design should be confirmed through representative pack testing.
Application reviewHave a product outside these examples?
Discuss Your ApplicationAbout SelectPack
Your Factory Partner for Protective Packaging Equipment
SelectPack is a direct manufacturer of protective packaging equipment, including automatic foam-in-place packaging systems, for distributors, industrial manufacturers and logistics companies worldwide. With in-house production, OEM capability, engineering support and configurable equipment, we help B2B customers source reliable systems for different applications, operating requirements and international markets.
01
In-House Equipment Manufacturing
Production, assembly and quality checks are managed by our own factory team, helping us maintain consistent equipment quality and reliable supply.
02
OEM & Configurable Solutions
Machine configurations, branding, output formats and packaging solutions can be adapted to different application and market requirements.
03
Stocked Models & Faster Delivery
Selected standard models are kept in inventory to shorten lead times and support faster order fulfillment.
04
International Project Support
From technical communication and equipment configuration to shipping coordination, we support international foam packaging equipment projects throughout the purchasing process.
Distributor partnerships
Add Foam Packaging Equipment to Your Local Product Portfolio
SelectPack supports distributors serving industrial packaging customers with manufacturer-direct equipment supply, OEM and configurable solutions, direct factory communication and faster dispatch for selected stocked models.
A strong partnership fit includes an established industrial customer base, local sales coverage and the capability to support packaging equipment projects in your market.
Discuss a Distributor PartnershipFAQ
Choosing the right automatic foam packaging system depends on your products, cartons, cushion requirements, production workflow and intended consumables.
What is an automatic foam packaging machine?
An automatic foam packaging machine is a foam-in-place system that meters and mixes two liquid components to produce an expanding foam cushion inside film. Automatic systems can feed the film, form the foam bag, dispense the material, seal and cut according to selected production settings.
Is SelectPack a foam packaging machine manufacturer?
Yes. SelectPack manufactures protective packaging equipment, including automatic and handheld foam-in-place systems. Machine configuration, consumables and the packing method are reviewed together for each project.
What products are suitable for foam-in-place packaging?
Foam-in-place packaging is commonly used for electronics, instruments, industrial assemblies, automotive parts, medical equipment and other fragile, high-value or irregular products. Suitability depends on product weight, surface sensitivity, carton strength, cushion requirements and the actual shipping risk.
When should I choose foam-in-place instead of paper, air cushions or pre-cut foam?
Foam-in-place is particularly useful for fragile, high-value or irregular products and operations where product shapes or carton sizes change frequently. Paper and air cushions may be simpler for lighter or lower-risk products, while pre-cut foam can suit stable, repeat SKUs. The final choice should be based on the product, shipping risk and required level of protection.
Can SelectPack provide OEM or custom foam packaging systems?
SelectPack supports OEM and configurable packaging equipment solutions. Machine configuration, output format, consumables, branding and station requirements can be reviewed for the application. Custom engineering and line-integration requirements remain subject to technical review.
What information should I provide before requesting a foam packaging machine quote?
Provide representative product dimensions, carton sizes, required cushion placement, foam bag format, expected packing workflow, available station space, utilities and the intended film and A/B material setup. For international projects, also include the delivery destination and installation conditions.