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Foam packaging equipment and materials

Foam-in-Place Packaging Systems Manufacturer

SelectPack manufactures foam-in-place packaging systems for industrial protective packaging, including automatic foam packaging machines, handheld foam-in-place systems, expanding foam bags, and A/B chemicals.

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What is Foam-in-Place Packaging?

Foam-in-place packaging creates custom protective cushions directly at the packing station. Liquid foam expands inside a film bag or carton, conforms to the product’s shape, and forms a secure cradle that absorbs impact and reduces movement during shipping. Because the foam is produced on demand, it helps reduce pre-cut insert inventory while adapting to different product sizes, shapes, and protection requirements.

Choose the Right Foam Packaging Workflow

Start with how your packing station actually works. SelectPack foam solutions include automatic foam-in-bag packaging, handheld foam-in-place dispensing, expandable foam bags, and A/B chemical supply for existing systems.

Tiger Gen 2 automatic foam-in-place packaging machine with A/B chemical drums

Custom-size and tubular foam bags

Tiger Gen 2 Automatic Foam-in-Place Packaging Machine

Tiger Gen 2 produces custom-size and tubular foam bags on demand for fragile, heavy and irregular products. Bag making, foam dispensing, sealing and cutting are automated in one streamlined packaging workflow.

Use when You need on-demand foam cushions for fragile, heavy or irregular products.
Best for Custom-size and tubular foam bags, with automated bag making, foam dispensing, sealing and cutting.
Check first Cushion placement, bag format, compatible film and A/B materials, station space, and power supply.
View Tiger Gen 2 →

High-volume foam-in-bag workflow

Tiger Automatic Foam-in-Bag Packaging Machine

Tiger is built for operations that need foam cushions formed inside film bags. It fits high-volume packing lines where speed, consistency, and repeatable bag output matter.

Use when You need foam-in-bag packaging for repeat orders, daily production, or standardized carton flow.
Best for Automatic foam bag making, high-throughput packing stations, and consistent protective cushions.
Check first Film supply, bag size range, foam output, floor space, power setup, and daily packing volume.
View Tiger Foam-in-Bag Machine →
Tiger automatic foam-in-bag packaging machine
Jaguar handheld foam-in-place packaging machine

Direct foam-in-place dispensing

Jaguar Handheld Foam-in-Place Machine

Jaguar works better when the packer needs to control where the foam goes. It is useful for mixed products, changing carton sizes, repair parts, and packing stations that do not run one fixed pattern.

Use when Product size, shape, or packing volume changes from order to order.
Best for Mixed SKUs, rework stations, service parts, and flexible protective packaging.
Check first Operator training, dispensing control, carton access, and daily packing rhythm.
View Jaguar Foam-in-Place Machine →

Low-volume or no equipment

Foamigo Expanding Foam Bags

Foamigo is the simplest route when you need foam protection without installing a machine. It is a practical fit for trials, returns, field service shipments, and smaller batches.

Use when You need protective foam packaging but are not ready to buy equipment.
Best for Low-volume shipping, trial packing, replacement parts, and field service kits.
Check first Bag size, activation process, storage condition, and product weight range.
View Foamigo Expanding Foam Bags →
Foamigo expanding foam packaging bags for shipping
Foam-in-place A/B chemicals for protective packaging

Existing machine supply

liquid foam packaging materials

A/B chemicals are for customers who already run foam-in-place systems and mainly need stable polyurethane foam material supply. In this case, the buying decision is less about equipment and more about continuity.

Use when You already have foam-in-place equipment and need consumables supply.
Best for Existing foam systems, production continuity, and chemical replacement planning.
Check first Machine compatibility, storage conditions, output expectations, and supply schedule.
View A/B Chemicals →
Download the Brochure Contact Sales Rep. →

Applications for Foam-in-Place Packaging

Foam-in-place packaging helps protect products that need custom cushioning, frequent size changes, or stronger in-carton support than standard inserts can provide.

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Industrial Parts and Assemblies

Protect machined parts, metal assemblies, tools, and components with exposed edges, uneven shapes, or changing size ranges.

Electronics and Instruments

Create stable cushioning for control units, test instruments, precision devices, and other high-value products sensitive to shock.

Replacement Parts and Mixed SKUs

Handle part numbers, carton sizes, and product shapes that change often without keeping many fixed inserts in stock.

Repair and Service Shipments

Support one-off, low-volume, or variable daily shipments where pre-made inserts are difficult to standardize.

Large or Irregular Products

Fill open space and create custom support around products that are hard to secure with loose fill, paper, or standard blocks.

Variable-Size Packing Lines

Use on-demand foam protection when product dimensions, packing volume, or cushion placement changes across orders.

Which Foam-in-Place Solution Fits Your Needs?

What to compare Tiger Gen 2 Jaguar Foamigo A/B Chemicals
Best for
Repeat, higher-volume automated packing
Mixed SKUs and irregular products
Low-volume, occasional or field packing
Material replenishment for compatible systems
Throughput
High
Medium; operator-dependent
Low–Medium
Depends on the machine
Operation
Automatic bag forming, foam dispensing, sealing and cutting
Handheld foam dispensing with flexible placement
Activate a pre-made foam bag, position and pack
A/B liquids react in compatible equipment to create foam
Setup
Machine + film + A/B chemicals
Floor unit + dispensing area + A/B chemicals
No machine required
Compatible system + drum storage
Cost profile
Higher upfront; better suited to sustained volume
Equipment + consumables; labor varies by workflow
No equipment investment; compare cost per shipment
Consumable cost depends on formulation and volume
Key consideration
Confirm bag sizes, utilities and chemical supply
Operator training, station layout and chemical storage
Keep suitable bag sizes in stock
Confirm compatibility and follow SDS requirements

How Foam-In-Place Packaging Works

Foam-in-place packaging is made by combining two liquid components—polyol resin and isocyanate. When mixed, the liquid rapidly expands, filling the available space and forming a secure, custom-fit cushion.

As the foam hardens, it molds perfectly around the product. This creates a protective cradle that absorbs shock, prevents movement, and insulates sensitive items during shipping. Unlike loose fillers, foam-in-place surrounds every curve and edge, giving reliable surface and impact protection.

Because of these properties, foam-in-place is widely used to ship fragile and high-value goods such as electronics, medical devices, lighting fixtures, precision instruments, and other irregularly shaped products that need consistent protection.

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Benefits of Foam-in-Place Packaging

  • Custom fit – Foam molds to the exact shape of the product, holding it securely.
  • On-demand use – Foam is made only when packing, saving storage space.
  • Damage prevention – Reduces shifting in transit and cushions against impact.
  • Flexible applications – Works for fragile, heavy, or irregular-shaped items.
  • Simple workflow – Easy for staff to learn and quick to apply.
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